Hydraulic Jib Reefing & Furling Installation ManualUnit 3/3.25WARNING!: Strictly follow all instructions to avoid an accident, damage to your ve
10 Hydraulic 3/3.25 April 2000 ASSEMBLE FOILSlide trim cap and one connector to top of headstay.Note: Slide only trim cap to top of stay if:1 Top
April 2000 Hydraulic 3/3.25 11Coat three foil screws with red Loctite®. Screw them into connector until tight. Continue assembly.Slide halyard swive
12 Hydraulic 3/3.25 April 2000 ATTACHING STAY TO LOWER UNIT—ROD UNIT 3Use a winch handle to crank the terminal completely out of lower unit.Make s
April 2000 Hydraulic 3/3.25 13 ATTACHING STAY TO LOWER UNIT - ROD UNIT 3.25Use a winch handle to crank the terminal completely out of the lowe
14 Hydraulic 3/3.25 April 2000 ATTACHING STAY TO LOWER UNIT — WIREAssemble wire terminal per Sta-lok instructions.Note: To prevent seizing nosepi
April 2000 Hydraulic 3/3.25 15 INSTALL LOWER TOGGLE AND COWLINGThe integral toggle can be installed so the clevis pin runs either fore/aft or athwa
16 Hydraulic 3/3.25 April 2000 INSTALL THE TORQUE TUBESecure the torque tube to the lower unit using the six cap screws provided. Use blue Loctite
7/17/08 Hydraulic 3/3.25 17 CHECK FOIL LENGTH Once the foils and lower unit are assembled, use a winch handle to close the stay adjuster. Turn the
18 Hydraulic 3/3.25 7/17/08 GEARBOX PRESSUREIt is possible that pressure has built up in the gear box during shipping. Once the unit is in sailing
7/17/08 Hydraulic 3/3.25 19 INSTALL HOSESUse hose end fittings which are: Drive: JIC 9/16-18 female swivel Drain: JIC 7/16-20 female swivelDo no
2 Hydraulic 3/3.25 7/17/08A B C D E341/2"876 mm241/8"613 mm205/8"524 mm91/2"241 mm103/4"273 mmF G H I J12"305 mm71/4&q
20 Hydraulic 3/3.25 7/17/08Adjustments Halyard Wraps/Prevent Halyard Wraps8 - 10° HALYARD WRAPSThe most serious problem with furling systems occu
10/07/08 Hydraulic 3/3.25 21Adjustments Pendant/Halyard Restrainer PENDANTSIf your sail is not long enough to position the halyard swivel properly
22 Hydraulic 3/3.25 10/15/08Adjustments Halyard Tension/Backstay Tension HALYARD TENSIONThe jib halyard should be firm, but not too tight.TIP: The
7/17/08 Hydraulic 3/3.25 23 BEFORE OPERATION TIP: Label buttons “in” and “out” and be consistent in their use when rolling and unrolling sail. This
Printed in USA 4902/10-08Corporate Headquarters1251 East Wisconsin Avenue, Pewaukee, Wisconsin 53072 USA Telephone: (262) 691-3320 • Fax: (262) 691
April 2000 Hydraulic 3/3.25 3 STAINLESS STEEL SURFACEBe careful not to scratch the stainless steel surfaces of the lower unit. Lay the unit on terr
4 Hydraulic 3/3.25 10/7/08 DRAIN SYSTEMBesides the main hoses for forward and reverse, a fitting for a drain hose is included. The drain hose must
April 2000 Hydraulic 3/3.25 5 MAIN COMPONENTS Halyard Swivel Torque Tube Cowling Toggle MAIN HOUSINGParts
6 Hydraulic 3/3.25 April 2000 MISCELLANEOUS PARTS Red Loctite® Foil Screws Foil Wedges 6 mm, 8 mm Allen Wrench Blue Loctite® Torque T
April 2000 Hydraulic 3/3.25 7 HEADSTAY CUT LENGTHThe following cut lengths will result in the headstay adjuster being 1/2 open. At this cut length,
8 Hydraulic 3/3.25 April 2000 FOIL CUT LENGTH - UNIT 3 / 3.25Foil cut length is based on pin-to-pin length as measured from center of upper pin (at
April 2000 Hydraulic 3/3.25 9 IF YOU HAVE A SHORT TOP FOILIf top foil is: Less than 15" (381 mm) with Norseman, Sta-Lok or rod eye; Less
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