10Loading Sail On CarDiagram B:1784/1795 cars.31784 or 1795 cars:tighten the locknutuntil you begin to feelshaft of Battslide®bindwhen you rotate it i
11Lazy JacksOperating PrecautionsMaintenanceRemoving SailHARKENHARKENUse shock cord to hold lazy jacks open so that the battcars and battens will notc
12Sailmaker’s InstructionsPartNo.DescriptionMaxBattenWidth orDiameterMaxThicknessBattenw/ClothBattenShapeA B C D E17841782Battcar w/aluminumMega Batts
Distance Between Attachment PointsBattens and luff cars should be placed according to sailmaker's discretion. Usual distance between attachment p
14Assembling Harken 1784 Battcar and 1829 Mega Battslide®1784 and 1829 fits battens with widths up to 31/8" (80 mm).Battens wider than 21/2"
15Assembling Harken 1795, 1828 and 1903 Battcars with Adjustable Round Batten Battslides®Sailmaker’s InstructionsDIAGRAM H1Determine which side of sai
16Installation TroubleshootingProblem Probable Cause SolutionCut end of top or bottom track is at jointMake sure the anodized end is towards the full
Printed in USA 4357/9-09Corporate Headquarters1251 East Wisconsin Avenue, Pewaukee, Wisconsin 53072 USA Telephone: (262) 691-3320 • Fax: (262) 691-300
1816 Track: 6’915/16" (2.08 m) long track.Number of sections will vary accordingto luff length.Make sure you have the correct sizetrack. System C
3Required Tools Determining Track LengthPhillips screwdriver DrillTape measure21/64" (8.5 mm) drill bitPutty knife FileHacksaw TapeHammer Socket
Total Track Length (as defined on page 4)Top Track Length7" (178 mm)57' (17.374 m) 63'10"(19.456 m) 70' 8"(21.539 m) 77&
5Cutting Top Track To LengthUse a file to deburr the cut. Slightly round off the corners of the trackthat will slide against the mast so it will notca
61Slip the slugs for thetop track into the mastgroove starting with 2"(51 mm) end stop slug.Make sure the 41/8" (105 mm) connector slug is a
7Installing TrackHold a full-length trackpiece up to the mast andloosely install the topscrew.Warning! Do not lettracks drop, severeinjury can result
8Installing Track by Drilling and TappingStart at one end of track and work down: drilling, tapping and screwing. Do not drill and tapboth track ends
1 9Loading Cars On Track13Slide cars onto thetrack beginningwith the two headboardcars (1782 headboardcars have lug in the center).Slide Battcars onto
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