Cruising Jib Reefing & Furling Installation ManualUnit 1, 2WARNING! Strictly follow all instructions to avoid an accident, damage to your vessel
UNIT 2Preparation for Assembly Top Foil Length Worksheet Alternate Measurement PointPin to PinAMake sure upper measurement points of A and pin-to-pi
08/23/10 Unit 1, 2 Cruising 11Preassembly Short Top FoilUse one of the following special techniques for short foils to ensure sufficient bearing su
12 Unit 1, 2 Cruising 08/23/10Preassembly Foil LengthLine up bottom foil so clamp screw holes are lined up with third row of holes as shown. Note:
Assembly Cut Top Foil/Slide Foil on Stay/Assemble Trim CapCut foil to length using hacksaw.Deburr inside edge using rat-tail file.Insert trim cap. Us
Place halves of trim cap over wire and insert into top foil.Tip: With foil groove up, have rectangular pieces on the upper half.Install self-tapping
Assembly Assemble Connector/Assemble Foil/Slide on Halyard SwivelPlace connector over plastic isolator so tabs on isolator are to side.Put red Locti
Insert two cotter pins and spread. Clean excess Loctite® from terminal body using special care to ensure that there is no red Loctite® on threaded
WasherAssembly Attach Turnbuckle/ToggleUpDownJaw/Jaw Toggle AssemblyAssemble turnbuckle and attach Harken toggle.Note: If using Sta-Lok® or Norseman®
Assembly Attach Toggle/Long Link PlateMake sure drum assembly has four threaded holes in base.Determine height of long link plates to provide anchor
Assembly Attach Foil to Drum AssemblyUse blue Loctite® on screws to secure foils in a lifted position.Lift foils so top of foils ride about ½"
1234561) Toggle Assembly2) Crosspin3) Shackle4) Drum Assembly5) Foil Clamp Screws6) 2' (610 mm) Bottom Foil7) Connector Isolator8) Connector 9)
Commissioning Adjust Turnbuckle on BoatAdjust turnbuckle. Use sidecutters or needlenose pliers to bend cotter pin. Replace used cotter pins. Lower un
Commissioning Lead Line to Cockpit08/23/10 Unit 1, 2 Cruising 21Run line through enclosed window in guard and into hole in bottom plate of spool.
8–10°Commissioning Halyard WrapsPendantsIf the your sail luff is not long enough to position the halyard swivel properly, you must add a pendant. Pe
Commissioning Halyard RestrainerHalyard RestrainerTo prevent wraps, jib halyard must pull slightly to rear. On most boats, halyard lead angle is acce
Operation Halyards/Headstay TensionBackstay AdjustersBackstay adjusters allow headstay tension to be varied to change sail shape to match conditions.
Furl and ReefTo furl or reef, ease the jib sheets and pull furling line.In very light air, it may be necessary to place some tension on jib sheet to
ReefA sail may be partially furled before you resume sailing. This is known as reefing.Many sailors find it helpful to place marks on foot of sail s
Replace Line — Unit 1Use HFG233 furling line or source a good quality line with good wear characteristics. Use 9/32" (7 mm) line with break stre
Problem Probable Cause SolutionSail will not furl or is difficult to furl.Jib halyard is wrapping around headstay because angle between mast and and
H-35665DHFS980 23Description Order Part NoTop Cover Assembly w/Screws 1 HFG686Top Cover 2 H-35665DTop Cover Screw 2 HFS980Bottom Flange Assembly w/Sc
8710111213Size CheckCheck headstay and clevis pin dimensions in chart below.UNIT 1UniPart No. Description Wire Ø7311.10 Cruising Unit 11/4", 9/32
30 Unit 1 Cruising 10/11/10M5MKIV Jib Reefing & Furling Installation ManualUnit 0WARNING!: Strictly follow all instructions to avoid an accide
10/11/10 Unit 1 Cruising 31No. Description Order Part No Part NoRod Adapter Stud w/Nosepiece 1 7422 -8 7423 -101 Stud (Main Body) 1 H-41536 H-415362
32 Unit 2 Cruising 1/06/10Cruising Unit 2 Parts23Description Order Part NoTop Cover Assembly w/Screws 1 HFG689Top Cover 2 H-35025DTop Cover Screw 2
10/11/10 Unit 2 Cruising 33Cruising Unit 2 PartsHFG739833MKIV Jib Reefing & Furling Installation ManualUnit 0WARNING!: Strictly follow all ins
34 Unit 2 Cruising 10/19/10No. Description Order Part No.Rod Adapter Stud w/Nosepiece 1 7424 -121 Stud (Main Body) 1 H-415312 Nosepiece 1 H-415273 C
MAKE CRUISING SAFER AND EASIERAdd a Harken ball bearing traveler to your boat. The difference in performance will be night and day.Harken free-running
Corporate Headquarters1251 East Wisconsin Avenue, Pewaukee, Wisconsin 53072-3755 USATelephone: (262) 691-3320 • Fax: (262) 691-3008Web: www.harken.com
Drum AssemblyParts Halyard SwivelFoilsBottom Foil w/FeederMain ComponentsDescription Unit Part No. QtyDrum Assembly1HFG146 12'(610 mm) Bottom foi
Description Unit Part No. Qty SizeTrim cap setHFG182 (H-37443B/H-37444B)1 —Trim cap screw setHFS11273—Red Loctite® (foil screws)1HFG7392—Blue Loctite®
ALL UNITS Harken Toggle (Sold Separately)1. Harken toggle assembly required. Sold separately. 2. Mating turnbuckle components must be purchased separa
Preassembly Sailmaker's Instructions Luff LengthNote offsets above and below sail.A shorter luff may be required if a halyard restrainer is nece
Preassembly Toggle Deductions/Stay Into Foil OptionsMost boats have a chainplate with a single tang. If boat has two plates forming a jaw, reverse
UNIT 1Preparation for Assembly Top Foil Length Worksheet Alternate Measurement PointPin to PinAMake sure upper measurement points of A and pin-to-pi
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